Chemical Filling Machine
Most of the time raw chemicals are corrosive, abrasive and flammable liquid, paste or powder. Raw Chemicals are used to prepare final products like medicine, cleaning products, pesticides, construction chemical, preservatives, color chemicals and many more..
Machpack manufactures varieties of machine models depending on their viscosity and various consistencies. Chemical needs flameproof system and higher stainless steel grade and anti-corrosion system.
Various types of models are available for filling machine and after filling machines are used to accurately fill containers, cappers can place custom-fitting caps of various sizes and shapes to bottles, forming an airtight and leak-proof seal. Labelers can apply clear, paper, labels to bottles with detailed text and images displaying product information and branding.
Generally chemicals are packed in Pet, HDPE or Aluminum Tin and bottles. Generally material is packed into HDPE bottles and jars. It is having enclosure of inner plugs, caps and induction foils. It is labeled with sticker application or gum application batch coding. Pesticide material can be packed through complete line of Turn table + Filling Machine + Inner Plug Machine + Capping Machine + Induction Sealing Machine + Labeling Machine + Packing Conveyor + Bundle Packing Machine. All or some of machines can be synchronized with each other to make a complete line.
Details Various models are shown as under.
FILLING TECHNOLOGY
There are some technology of Filling Machine – Semi-Automatic and Automatic models having different operating types like timer based, controller based, PLC based having rotary gear pump or syringes equipped with required cylinders, shut off valves, cut of systems, verities of nozzles, holders, guides, verities of motors and controlling systems.
- Automatic Volumetric Bottle Filling Machine
| Number Of Heads
Syringes |
2 Nos. | 4 Nos. | 6 Nos. | 8 Nos. | 12 Nos. |
| Production/Rate | 20 To 40 | 40 To 60 | 60 To 80 | 80 To 100 | 100 To 120 |
| Bottle /Min (Depends On Bottle Size And Material ) | |||||
| Fill Size | 5 ml to 1000 ml (with the help of change parts) | ||||
- Automatic Electronic Filling / Viscous Filling Machine
| Number Of Heads | 2 Nos. | 4 Nos. | 6 Nos. | 8 Nos. |
| Production/Rate | 20 To 30 | 30 To 40 | 40 To 50 | 50 To 60 |
| Bottle /Min (Depend On Bottle Size And Material ) | ||||
| Fill Size | 5ml to 2.5 Ltr / 50ml to 5 Ltr
(Without help of change parts) |
|||
- Digital Filling Machine – Semi Automatic Single Head
| Number of Heads / Syringes | 1 Nos. |
| Production/ Rate | 6 to 12 |
| Bottle /Min (Depends On Bottle Size, Material characteristics and operator efficiency | |
| Fill Sizes | 5ml to 1 Ltr / 100 ml to 2.5 Ltr
(Without help of change parts) |
- Semi Automatic Volumetric Bottle Filling Machine
| Number of Heads / Syringes | 2 Nos. |
| Production/ Rate | 12 to 40 |
| Bottle /Min (Depends On Bottle Size, Material characteristics and operator efficiency | |
| Fill Sizes | 5 ml to 1000 ml (with the help of changeparts) |
- Semi Automatic Electronic Filling Machine / Viscous Filling Machine
| Number Of Heads | 1 No. | 2 Nos. |
| Production/Rate | 8 to 12 | 16 to 20 |
| Bottle /Min (Depends On Bottle Size, Material characteristics and operator efficiency | ||
| Fill Size | 5ml to 1 Ltr / 100 ml to 2.5 Ltr
(Without help of change parts) |
|
- Semi Automatic Bulk Filling Machine
| Number of Heads / Syringes | 1 No. |
| Production/ Rate | 1 to 2 |
| -Container /Min (Depends On Bottle Size, Material characteristics and operator efficiency | |
| Fill Sizes | 5 Ltr to 50 Ltr |
SEALING TECHNOLOGY
- Automatic Capping Machine
| No. of Sealing Heads | 1 | 4 | 6 | 8 |
| Production Rate/ Min | 30 to 50 | 60 to 80 | 80 to 100 | 100 to 120 |
| Bottle /Min (Depend On Bottle Shape, Cap Size and Cap Type ) | ||||
| Types of Caps | Screw / ROPP / Inner Plug / Dosing Cup / Crown / Lug / CRPP and many more…. | |||
- Semi Automatic Capping Machine
| No. of Sealing Heads | 1 |
| Production Rate/ Min | 15 to 25 Containers |
| (Depends on Bottle Size and fill material and operator Efficiency) | |
| Types of Caps | Screw / ROPP / Inner Plug / Dosing Cup / Crown / Lug / CRPP and many more…. |
- Automatic Induction Sealing Machine
|
Production Rate/ Min |
30 to 100 |
| (Depends on Bottle Size and Cap Size and Type) | |
| Types of Caps | Plastic, HDPE |
| Type of Technology | Water Cool, Air Cool |
| Type of Induction | Wad, Aluminium Foil |
LABELING TECHNOLOGY
- Automatic Self Adhesive Round Wrap Sticker Labelling Machine
| Production Rate/ Min | 40 to 60 | 60 to 100 | 100 to 250 |
| No. of Applicator | 1 | ||
| Label Specification | Length 30 mm to 180 mm Width 16 mm to 100 mm | ||
| Roll Diameter | Max.300 mm X ID 75 mm | ||
| Space between two label | 3 mm in anti clockwise | 3 mm in anti clockwise | 2.5 mm in anti clock wise |
| Bottle Type | Round | ||
| Product Type | Container Lid, Cassette, Box, Carton any Similar Product | ||
- Automatic Self Adhesive Double Side Labelling Machine
| Production Rate/ Min | 60 to 150 Nos. |
| No. of Applicator | 2 |
| Label Specification | Length 30 mm to 180 mm Width 16 mm to 100 mm |
| Roll Diameter | Max.300 mm X ID 75 mm |
| Space between two label | 3 mm in anti clockwise |
| Bottle Type | Round, Flat, Oval |
- Automatic Wet Glue Labelling Machine
| Production Rate/ Min | 60 to 150 Nos. |
| No of Label Applicator | 1 |
| Label Specification | Length 20 mm to 140 mm Width 16 mm to 90 mm |
| Specification Thickness | 65 to 70 GSM(The Direction of Gains of the Label must always be parallel to the container axis. The paper should be flexible.) |
| Bottle Type | Round |
- Semi Automatic Sticker / Gum Labelling Machine
| Production Rate/ Min | 15 to 20 Nos. |
| (Depends on Bottle Size, Shape and operator Efficiency) | |
| Label Specification | Length 10 mm to 100 mm Width 10 mm to 100 mm |
- Shrink Sleeve Labelling
| Production Output per Min | 30 BPM |
| Container Diameter | 40mm to 150mm |
| Tunnel Cutout | 300 x 200 mm |
| Temperature | 0 – 180 ˚ C |