Lotion Filing Machine
Lotions are generally free flow but sometimes the liquid is thick which need to be sucked. Some lotions loss their viscosity while temperatures change and it becomes so slurry. There are requirement of different types of Filling technology, syringes, pumps, hopper, nozzles and holding assembly to handle varieties of liquid and different shaped bottles from 5 ml to 5 ltr pack sizes.
There round, oval, flat, square or special shaped glass or plastic bottles and varieties of plastic caps to pack the lotion. Bottles are labeled with paper sticker or transparent sticker and coded by printer. The printer prints date of manufacturing, expiry date, MRP, Code and many more as per requirement. The label application may round wrap, double side, four side, top side or temper proof, neck lock, hologram type.
MPM provides complete line of which includes Turn table + Filling Machine + Capping Machine + Induction Sealing Machine + Labeling Machine / Shrink tunnel + Packing Conveyor + Bundle Packing Machine. All or some of machines can be synchronized with each other to make a complete line.
There are verities of bottles and caps in cosmetic industry so semi automatic machines are preferred by users to avoid change parts and bottle holding assemblies. Some times one lotion fragrance transmit into another batch or type of lotion after filling though machine is cleaned very thoroughly. In this case semi automatic units are most suitable.
Details Various models are shown as under.
FILLING TECHNOLOGY
Below is the list of technology of Filling Machine in Semi-Automatic and Automatic models having different operating types like timer based, controller based, PLC based having rotary gear pump or syringes equipped with required cylinders, shut off valves, cut of systems, verities of nozzles, holders, guides, verities of motors and controlling systems.
- Automatic Volumetric Bottle Filling Machine
| Number Of Heads
Syringes |
2 Nos. | 4 Nos. | 6 Nos. | 8 Nos. | 12 Nos. |
| Production/Rate | 20 To 40 | 40 To 60 | 60 To 80 | 80 To 100 | 100 To 120 |
| Bottle /Min (Depends On Bottle Size And Material ) | |||||
| Fill Size | 5 ml to 1000 ml (with the help of change parts) | ||||
- Automatic Electronic Filling / Viscous Filling Machine
| Number Of Heads | 2 Nos. | 4 Nos. | 6 Nos. | 8 Nos. |
| Production/Rate | 20 To 30 | 30 To 40 | 40 To 50 | 50 To 60 |
| Bottle /Min (Depend On Bottle Size And Material ) | ||||
| Fill Size | 5ml to 2.5 Ltr / 50ml to 5 Ltr
(Without help of change parts) |
|||
- Digital Filling Machine – Semi Automatic Single Head
| Number of Heads / Syringes | 1 Nos. |
| Production/ Rate | 6 to 12 |
| Bottle /Min (Depends On Bottle Size, Material characteristics and operator efficiency | |
| Fill Sizes | 5ml to 1 Ltr / 100 ml to 2.5 Ltr
(Without help of change parts) |
- Semi Automatic Volumetric Bottle Filling Machine
| Number of Heads / Syringes | 2 Nos. |
| Production/ Rate | 12 to 40 |
| Bottle /Min (Depends On Bottle Size, Material characteristics and operator efficiency | |
| Fill Sizes | 5 ml to 1000 ml (with the help of changeparts) |
- Semi Automatic Electronic Filling Machine / Viscous Filling Machine
| Number Of Heads | 1 No. | 2 Nos. |
| Production/Rate | 8 to 12 | 16 to 20 |
| Bottle /Min (Depends On Bottle Size, Material characteristics and operator efficiency | ||
| Fill Size | 5ml to 1 Ltr / 100 ml to 2.5 Ltr
(Without help of change parts) |
|
- Semi Automatic Bulk Filling Machine
| Number of Heads / Syringes | 1 No. |
| Production/ Rate | 1 to 2 |
| -Container /Min (Depends On Bottle Size, Material characteristics and operator efficiency | |
| Fill Sizes | 5 Ltr to 50 Ltr |
SEALING TECHNOLOGY
- Automatic Capping Machine
| No. of Sealing Heads | 1 | 4 | 6 | 8 |
| Production Rate/ Min | 30 to 50 | 60 to 80 | 80 to 100 | 100 to 120 |
| Bottle /Min (Depend On Bottle Shape, Cap Size and Cap Type ) | ||||
| Types of Caps | Screw / ROPP / Inner Plug / Dosing Cup / Crown / Lug / CRPP and many more…. | |||
- Semi Automatic Capping Machine
| No. of Sealing Heads | 1 |
| Production Rate/ Min | 15 to 25 Containers |
| (Depends on Bottle Size and fill material and operator Efficiency) | |
| Types of Caps | Screw / ROPP / Inner Plug / Dosing Cup / Crown / Lug / CRPP and many more…. |
- Automatic Induction Sealing Machine
|
Production Rate/ Min |
30 to 100 |
| (Depends on Bottle Size and Cap Size and Type) | |
| Types of Caps | Plastic, HDPE |
| Type of Technology | Water Cool, Air Cool |
| Type of Induction | Wad, Aluminium Foil |
LABELING TECHNOLOGY
- Automatic Self Adhesive Round Wrap Sticker Labeling Machine / Top Labeling
| Production Rate/ Min | 40 to 60 | 60 to 100 | 100 to 250 |
| No. of Applicator | 1 | ||
| Label Specification | Length 30 mm to 180 mm Width 16 mm to 100 mm | ||
| Roll Diameter | Max.300 mm X ID 75 mm | ||
| Space between two label | 3 mm in anti clockwise | 3 mm in anti clockwise | 2.5 mm in anti clock wise |
| Bottle Type | Round | ||
| Product Type | Container Lid, Cassette, Box, Carton any Similar Product | ||
- Automatic Self Adhesive Double Side Labelling Machine
| Production Rate/ Min | 60 to 150 Nos. |
| No. of Applicator | 2 |
| Label Specification | Length 30 mm to 180 mm Width 16 mm to 100 mm |
| Roll Diameter | Max.300 mm X ID 75 mm |
| Space between two label | 3 mm in anti clockwise |
| Bottle Type | Round, Flat, Oval |
- Automatic Wet Glue Labelling Machine
| Production Rate/ Min | 60 to 150 Nos. |
| No of Label Applicator | 1 |
| Label Specification | Length 20 mm to 140 mm Width 16 mm to 90 mm |
| Specification Thickness | 65 to 70 GSM(The Direction of Gains of the Label must always be parallel to the container axis. The paper should be flexible.) |
| Bottle Type | Round |
- Semi Automatic Sticker / Gum Labelling Machine
| Production Rate/ Min | 15 to 20 Nos. |
| (Depends on Bottle Size, Shape and operator Efficiency) | |
| Label Specification | Length 10 mm to 100 mm Width 10 mm to 100 mm |
- Shrink Sleeve Labelling
| Production Output per Min | 30 BPM |
| Container Diameter | 40mm to 150mm |
| Tunnel Cutout | 300 x 200 mm |
| Temperature | 0 – 180 ˚ C |